With higher resin prices of raw material combined with the economical and environmental benefits of recycling Kongkilde introduces the Air Wash System.
The Kongskilde Air Wash System cleans and conveys your regrind all in one step. The patent pending design uses one blower sized to efficiently evacuate, convey and clean your material. Unwanted fines, stringers and dust are collected in a sealed drum.
The Kongskilde KIA12, KIA20 and KIA60 Aspiratorare designed to separate light impurities or dust from re-processed material or granulated plastic.
The aspirator is suitable for applications where the presence of dust or label fragments can be expected, for example in connection with PET-bottle re-processing.
Kongskilde BTD and BPD blowers are direct coupled and BTK and BPK blowers are indirect coupled centrifugal units designed for handling of material through the blowers. The blowers are equipped with a self-cleaning rotor, which has backward curved blades and an aerodynamic intake
The range covers the air volumes from 800 cu.m. to 37,000 cu.m. The pressure goes up to 1170 mm WG. The blowers are available with various rpm for both 50Hz and 60 Hz.
The FEA blower model is particularly built for ventilation tasks.
The Kongskilde blowers are very suitable for a wide variety of applications, including air supply, conveying purposes, and ventilation where high pressure are required.
When using FRL models light material as e.g. plastic flakes suitable for light dust and shavings exhaust purposes.
The Kongskilde TRL high-pressure blowers are available in a wide range of sizes - providing a variety of performance characteristics capable of meeting specific industrial requirements.
Kongskilde MTD blowers are direct coupled centrifugal units designed for handling material through the blowers.
The MTD blowers are equipped with a self-cleaning rotor, which has backward curved blades and an aerodynamic intake. The range covers the air volumes from 1000 cu.m/h (590 cfm) to 12000 cu.m./h (7000 cfm). The pressure goes up to 460 mm WG (18 inch WG). The MDT blowers are available with 50 Hz or 60 Hz motor.
Kongskilde MTK blowers are indirect coupled centrifugal units designed for handling of material through the blowers.
The MTK blowers are equipped with a self-cleaning rotor, which has backward curved blades and an aerodynamic intake The range covers the air volumes from 4000 cu.m. to 50000 cu.m..
The pressure goes up to 1020 mm WG. The MDK blowers are available with various rpm for both 50Hz and 60 Hz.
The Multiair high pressure blower is the heart in many Kongskilde solutions and can be found in installations all over the world.
A great advantage of the Multiair is the low noise level and the fact that the Multiair is weatherproof. This allows for a flexible positioning of the blower - either inside the production area or outside the facility depending on space availability. Kongskilde offers a number of blower sizes in the Multiair 1000, 2000- and 3000 series in both 50 Hz and 60 Hz versions.
Optional equipment such as regulation and filter unit is available.
The Kongskilde Multicutter has been developed for continuous cutting of waste edge trim from machines for filmblowing, packaging-, paper production and slitters. <
The Multicutter is mounted in the Kongskilde OK pipe system, conveying the waste away from the production machinery. The Multicutter consists of a fixed and a rotating set of blades driven by a direct-coupled motor. The blades are made from sinter metal with great resistance to wear and an extended service life.
Adjustment and resharpening of the blade sets is possible and is the only form of maintenance.
The Kongskilde Multicutter MC has been developed for continuous cutting of continuous trim. The Multicutter MC consist of a fixed and a rotating set of blades driven by a direct-coupled motor.
The angled rotating blades provide shockfree cutting and reduce the operating noise level. The shaftless cutting chamber and the fact that the end discs of the rotor serve as part of the cutting chamber prevents any change of wraps.
The rotor is mounted in "seal for life" precision ball bearings. The Multicutter MC is installed in a pipe system in connection with either paper and printing press machinery or post-processing machinery.
Paperboard skeleton frame shredder
The Kongskilde MultiDicer cuts thick paperboard down into sizes below 75x75 mm. These dimensions can be conveyed in Kongskilde's normal conveying systems typically with a pipe diameter of 160 mm.
This means that paperboard skeletons from die cutters and paperboard waste in the packing industry can be removed from the production area in a simple, efficient and economical way.
The MultiDicer from Kongskilde is for paperboard frames with a width up to 1630 mm and as standard with a thickness of up to 800 g/m².
At material thicker than 800 g/m² Kongskilde offer the customer to run a test. The machine is able to shred up to 12000 sheets per hour. This means that the capacity is large enough to treat the waste from even the fastest die cutters in the industry.
The Kongskilde KM20-180 cyclones are designed for separation of dust and particles from air.
The KM range of cyclones can handle volumes from 1000 m3/h (590 cfm) to 35000 m3/h (20000 cfm). The KM20-180 cyclones are made of 2mm and 3mm steel plate. The cyclones are of an all-welded construction and afterwards painted grey. Various outlet transitions are available on request.
The Kongskilde FK pipe systems are ideal for ventilation and pneumatic conveying. The simple and flexible pipe systems may be adjusted to suit any specific purpose, resulting in shorter distances and, therefore, the most efficient and economical solutions. The FK Pipe System is available in different diameters from 60 mm to 800 mm. The dimensions refer to outside pipe diameters. The FK Pipe System's modular design comprises pipes, bends, branches, diverters etc. The components are assembled quickly and easily using FK quick release clamps or bolt clamps. The wide range of FK piping and accessories ensures flexibility and ease of installation in existing building.FK Pipes
Static charges can build up on all types of materials, which are conveyed or processed. Highly static charges are build up on plastic or paper slitter trim materials, in containers, in bags, sacks, etc.
The Kongskilde Inline Ionizer is designed to neutralise static charged materials in pneumatic conveying systems. The Inline Ionizer is used in connection with the conveying of granulate, plastic edge trim, the cleaning of reprocessed material, etc.
The Inline Ionizer eliminates material clogs caused by static charge build-ups in the pneumatic conveying system. Once the charges are neutralised, the material flows freely through the conveying system and productivity increases considerably.
The Kongskilde OK Pipe Systems are ideal for pneumatic and mechanical conveying.
The simple and flexible pipe systems may be adjusted to suit any specific purpose, resulting in shorter conveying distances and, therefore, the most efficient and economical solutions. The OK Pipe System is available in three different diameters: OK 100, OK 160, OK 200 with diameters of 100, 160 and 200 mm, respectively.
The dimensions refer to outside pipe diameters. The OK Pipe System's modular design comprises pipes, bends, branches, diverters, cyclones, outlets, etc. The components are assembled quickly and easily using the unique OK quick release couplings. The wide range of OK piping and accessories ensures flexibility and ease of installation in existing buildings.
The three different types of Injector TF20, TF40, and TF55 are used as feeder unit for the Kongskilde blowers TRL20, TRL40, TRL55 and TRL 75 (50 Hz models) and TRL30, TRL50 and TRL100 (60 Hz models).INJECTOR TF
Kongskilde Rotary Valves, type RF, are suitable for feeding of granulates, (granules, pellets, flakes, small moulded products etc.) either into a pressurised pneumatic conveying line or as a metering feed to a subsequent process.
The valves' design ensures minimal pressure losses when introducing products into a pressurised conveying line. The design of the RF version allows it to handle flake materiel such as might come from grinders.
Using the Kongskilde Multiseparator RVS 75 enables the removal, by suction of small sized waste material from production lines involved in the manufacture of paper, plastic foil, aluminium foil and packaging material.
The RVS 75 separates light material from the suction line air stream and re-introduces it into the pressure line. The RVS 75 Multiseparator is particularly suitable for installations where a strong suction effect is essential.
The Kongskilde STS separator is designed for pneumatic conveying systems in the paper, plastic and packaging industries. The Kongskilde STS separator is placed at the discharge end of the conveying system, which could be a stationary compactor or a container. With the STS separator only a minimum volume of air is discharged together with the conveyed material.
The conveying air is blown out through the air outlet of the separator - either direct in the open air or to a filter, which will remove any dust from the conveying air. The Kongskilde STS separator is available in two different sizes: Type STS 160 for conveying systems equipped with Kongskilde's OK160 pipes (Ø 160 mm). The volume of air can be up to 2500 cu.m/h. Type STS 200 for conveying systems equipped with Kongskilde's OK200 pipes (Ø 200 mm). The volume of air can be up to 2000 cu.m/h to 3400 cu.m/h.
Many conveying jobs in the plastic processing industry can be solved efficiently by using pneumatic conveying systems. By combining the Multievacuator vacuum unit with Kongkilde’s OK160 pipe system, efficient conveying systems can be tailor-made to meet most conveying demands from process to process or, to and from a storage facility.
Depending on distance and material, conveying systems with capacities up to 7,000 kgs/hr (250 lbs/min) can be achieved. The Multievacuator unit is an integrated solution based on a high-pressure centrifugal blower with a cyclone-like separation unit, in such a way that the conveyed material does not pass through the fast-rotating blower rotor.
The Kongskilde Multi Suction Head offers a flexible solution for efficient trim extraction in the paper and plastic converting industries. The Multi Suction Head ensures easy adjustment of the pick up points where suction of waste trims directly from the production machine is required. The Multi Suction head is available in both OK 100 and OK 160 piping and is easily installed within an existing Kongskilde waste handling system.Multi Suction Head
The kongskilde Inline Venturi system is very suitable for the conveying of continuous edge trim and of cuts. The improved suction allows the material to be conveying overconsiderable distances without coming into contact with any moving parts. This ensures high system and reliability.
The Kongskilde Inline Venturi system is also a valuable solution for the conveying of "odd shape" components, rejects, tops and tails. A Kongskilde Venturi solution means a low installation costs, flexible system layout and low maintenace costs.
The Inline Venturi system utilises standard Kongskilde modular pneumatic conveying components to transfer process waste (edge trims) and light materials. The system is characterised by its ability to convey the product through a duct without the produkt coming into contact with any moving parts. The ITF Inline Venturi system is suitable for conveying continuous edge trim and paper off cuts, aluminium and plastic from production systems with low to medium production speed.Inline Venturi System ITF